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- Wind Turbine Alternator -

This project was very challenging for me, I should make changes because some components that I used does not have the characteristics required by the original project. I am referring mainly to the Neodymium permanent magnets that I bought with dimensions smaller for their high price. Consequently they have a "performance" less than the original so the global performance is not the top. But I was primarily interested in working of the alternator and I living in an apartment in the city (I would not know where to install a wind turbine!) for the moment I 'm not going to make changes, in the future it may be!

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Foto 1

Coil winder

Foto 2

Complete coil winder

Foto 3

Coil

Foto 4

Coil arrangement in the stator mould

Foto 5

Particular of coils connections

Foto 6

Coils fixing with epox resin

Foto 7

Cabling arrangement in the stator mould

Foto 8

Cabling arrangement complete

Foto 9

Resin casting complete

Foto 10

Stator complete

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Complete stator and coils junction box

Foto 12

Coils termination 1

Foto 12a

Coils termination 2

Foto 13

300 mm Diam, 6 mm Thick / Steel plate rotor

Foto 14

Template for placing magnets on the steel plate rotors

Foto 15

Template fixing on steel plate rotor

Foto 16

40x20x5 - Neodymium magnets

Foto 17

Neodymium magnets on steel plate rotor

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Arrangement of rotor mould for resin epox casting 1

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Arrangement of rotor mould for resin epox casting 2

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Arrangement of rotor mould for resin epox casting 3

Foto 20b

Arrangement of rotor mould for resin epox casting 4

Foto 21

Arrangement of rotor mould for resin epox casting 5

Foto 22

Epox resin - Catalyst - glass fibre

Foto 23

Mould before resin casting

Foto 24

Resin casting 1

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Resin casting 2

Foto 26

Fiat Panda - Hub

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Hub with theared iron bar

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Support 1

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Support 2

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Support 3

Foto 31

Support 4

Foto 32

Support with first rotor (side view)

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Support with first rotor (top view)

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Support with second rotor and stator

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Particular of "sandwich" alternator

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Left side view

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Right side view

Foto 38

Alternator assembly on pole - 1

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Alternator assembly on pole - 2

Foto 40

Assembly of rectifier 1

Foto 41

Particular assembly of rectifiers - 2

Foto 42

LIGHT!!!!

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